TÜV 2 PfG 2642 Aluminum Alloy Solar Cable
1500V DC TÜV 2 PfG 2642 aluminum alloy solar cable with XLPO insulation and sheath, high UV stability, LSZH performance, and enhanced mechanical stability for PV systems.
TÜV 2 PfG 2642 Aluminum Alloy Solar Cable
1500V DC aluminum alloy solar cable with E-beam XLPO insulation and sheath, designed for photovoltaic systems requiring high UV stability, low smoke halogen free performance, and enhanced mechanical stability.
Product Overview
Zivopower TÜV 2 PfG 2642 Aluminum Alloy Solar Cable is designed for modern photovoltaic power systems that require reliable DC transmission, strong environmental resistance, and cost-effective conductor solutions. This cable uses stranded aluminum alloy conductor in accordance with IEC 60228 class 5, combined with E-beam XLPO insulation and E-beam XLPO outer sheath for stable performance in demanding outdoor solar applications.
With a rated voltage of 1500V DC, this aluminum alloy solar cable is suitable for high-voltage PV systems used in commercial and utility-scale projects. It features high UV stability, low smoke halogen free performance, and higher mechanical stability, making it suitable for long-term outdoor installation where durability and safety are critical.
The cable is tested at 6.5kVAC for 5 minutes, supports an ambient temperature range of -40°C to +90°C, and can withstand a maximum short circuit temperature of 250°C/5s. It is an efficient choice for EPC contractors, distributors, and solar project developers looking for dependable aluminum alloy PV cable solutions.
Technical Specifications
| Item | Specification |
|---|---|
| Product Name | Aluminum Alloy Solar Cable |
| Standard / Certification | TÜV 2 PfG 2642 |
| Rated Voltage | U=1500VDC |
| Test Voltage | 6.5kVAC / 5min |
| Conductor Material | Stranded aluminum alloy, in accordance with IEC 60228, class 5 |
| Insulation Material | E-beam XLPO |
| Outer Sheath Material | E-beam XLPO |
| Ambient Temperature | -40°C to +90°C |
| Max. Short Circuit Temperature | 250°C / 5s |
| Main Features | High UV stability, low smoke halogen free, higher mechanical stability |
Electrical Performance
| Performance Item | Description |
|---|---|
| Voltage Rating | Suitable for 1500V DC photovoltaic systems |
| Test Performance | Passed 6.5kVAC / 5min test requirement |
| Conductor Type | Flexible stranded aluminum alloy conductor according to IEC 60228 class 5 |
| Insulation Performance | E-beam XLPO insulation provides dependable dielectric and thermal performance |
| Mechanical Stability | Designed for higher mechanical stability in outdoor PV installations |
| UV Resistance | High UV stability for long-term outdoor exposure |
| LSZH Performance | Low smoke halogen free design supports safer cable use in solar installations |
| Short Circuit Resistance | Can withstand up to 250°C for 5 seconds under short circuit conditions |
| Operating Temperature | Ambient temperature range from -40°C to +90°C |
Size Table
| Cross Section (mm²) | Insulation Thickness (mm) | Insulation O.D. (mm) | Jacket Thickness (mm) | Cable O.D. (mm) | Conductor Resistance Max. (Ω/km, 20°C) |
|---|---|---|---|---|---|
| 6 | 0.70 | 4.70 | 0.80 | 6.30 | 5.050 |
| 10 | 0.80 | 5.80 | 0.80 | 7.40 | 3.080 |
| 16 | 0.90 | 6.80 | 0.90 | 8.60 | 1.910 |
| 25 | 1.00 | 8.20 | 1.00 | 10.2 | 1.200 |
| 35 | 1.10 | 9.40 | 1.10 | 11.6 | 0.868 |
| 50 | 1.20 | 10.9 | 1.20 | 13.3 | 0.641 |
| 70 | 1.20 | 12.6 | 1.20 | 15.0 | 0.443 |
| 95 | 1.30 | 14.3 | 1.30 | 16.9 | 0.320 |
| 120 | 1.30 | 15.8 | 1.30 | 18.4 | 0.253 |
| 150 | 1.40 | 17.5 | 1.40 | 20.3 | 0.206 |
| 185 | 1.60 | 19.4 | 1.60 | 22.6 | 0.164 |
| 240 | 1.70 | 21.9 | 1.70 | 25.3 | 0.125 |
Key Features
- Aluminum alloy conductor offers a practical and cost-effective solution for photovoltaic cable systems.
- Complies with IEC 60228 class 5 for stranded flexible conductor construction.
- 1500V DC rated for modern commercial and utility-scale solar installations.
- High UV stability for long-term outdoor exposure.
- Low smoke halogen free design improves safety performance in solar projects.
- Higher mechanical stability for durable installation and operation in demanding field conditions.
- E-beam XLPO insulation and sheath support strong thermal and environmental resistance.
- Wide temperature tolerance from -40°C to +90°C with short circuit resistance up to 250°C/5s.
Applications
- DC connection in photovoltaic power generation systems
- Commercial rooftop solar projects
- Utility-scale solar farms
- Solar cable installations requiring lightweight conductor alternatives
- Outdoor PV projects exposed to strong sunlight and variable temperatures
- Large-scale solar systems where stable mechanical performance and LSZH properties are required
Why Choose Zivopower
Zivopower supplies practical and reliable solar interconnection products for global photovoltaic projects. We focus on stable specifications, clear technical data, and dependable export support to help customers reduce sourcing risk and improve procurement efficiency.
- Professional supplier of solar, storage, and EV charging components
- Clear specification support for EPCs, distributors, and importers
- Stable pre-shipment quality control
- OEM and customized service available
- Responsive communication for international project sourcing
- Export-oriented supply capability for global markets
Packaging and Delivery
Packaging: Standard export packaging with coils, rolls, or drums according to cable size and order quantity.
Outer Protection: Protective packing suitable for sea and land transportation.
Delivery Method: Sea shipment, air shipment, or courier based on order quantity and urgency.
Lead Time: Depends on specification, quantity, and production schedule.
Customization: Support for cable marking, private label, OEM packaging, and custom lengths.
FAQ
What is this aluminum alloy solar cable used for?
It is used for DC connection in photovoltaic systems, including rooftop and utility-scale solar projects.
What is the rated voltage?
The rated voltage is 1500V DC.
What conductor material does it use?
It uses stranded aluminum alloy conductor in accordance with IEC 60228 class 5.
Is this cable low smoke halogen free?
Yes. The cable is designed with low smoke halogen free performance.
What temperature range can it handle?
The ambient temperature range is -40°C to +90°C, and the short circuit temperature can reach 250°C for 5 seconds.
What sizes are available?
Available sizes range from 6mm² to 240mm².
Can Zivopower provide OEM service?
Yes. Zivopower supports OEM service including cable marking, packaging, and private label customization.